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\u00a9 2021 wikiHow, Inc. All rights reserved. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. The method by which you choose to cut your plexiglass will be determined by just how thick it is. Temperature changes will cause expansion and contraction, so make allowances for thermal movement. Allow an overhang of 50mm into the gutter. To cut polycarbonate sheets effectively, you will need the following items; i. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. To cut; Step 1: gather all of the above equipment and put on your safety gear. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\n<\/p><\/div>"}, Using a Circular Saw to Cut Thick Plastic, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-9-Version-2.jpg","bigUrl":"\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-9-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"
\u00a9 2021 wikiHow, Inc. All rights reserved. If the polycarbonate is stiff and less than .125 inches thick, use a pair of heavy-duty hand-shears. - Circular Saws Fine tooth hollow ground blades and triple chip carbide blades are the best choices for producing a good quality finish. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Buy our Twinwall 16mm Polycarbonate sheeting today. ", https://www.bobvila.com/articles/how-to-cut-plastic/, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf, https://www.tapplastics.com/uploads/pdf/Fabrication_Guide.pdf, http://www.swfastener.com/pdf/Jig_Saw_Blades.pdf, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf/, consider supporting our work with a contribution to wikiHow. Safety goggles and gloves. Always draw the knife away from the hand holding the polycarbonate sheet. Polycarbonate roofing sheets are a simple solution to roofing. Can I cut a poly carbonate sheet in the same way as cutting glass? But acrylic sheet can also be cut with hand tools. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Sheet Plastic offers an amazing range of Polycarbonate Sheets cut to size. A box knife tends to drag and skip, making it dangerous to use. Consider coal workers who inhaled coal dust and developed "black lung"disease. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. Make sure you’re using a saw with a variable speed. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. There are 22 references cited in this article, which can be found at the bottom of the page. Clear polycarbonate sheets when cut to the desired size or shape can be used as secondary glazing to make windows and door around your home much more secure if needed. Straight cuts can be performed by using a circular saw. When you drill Perspex® acrylic near to its edge or with a drill bit not recommended for plastics, then there is a risk it will crack. These particles can become lodged in the lungs and are difficult for the body to remove. If you want to cut multiple lines, mark all of them before cutting your first line. By signing up you are agreeing to receive emails according to our privacy policy. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. Apron if possible. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. By using this service, some information may be shared with YouTube. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. The material is easy to cut with common tools and can be shaped or bent at room temperature by following the … The jigsaw requires a little more pressure than a circular saw to move it forward. Draw the knife lightly to start the cut then repeat with more pressure. Filter tape. After that, the edges of the scoring tool like a single tooth of a circular saw (or a table saw). We cut polycarbonate sheet to size using a circular saw and a CNC router. A few ways to cut different thickness sheets. Plastic Sheets Shop Protective Screen Grant. Polycarbonate is also relatively insensitive to heat developed during the cutting process, whatever the cutting speed or the speed the saw is set at. Thicker sheet material will have to be cut by means of a mechanical saw. Watch those fingers! This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. ii. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. It has a UV coating to one side. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. You can use a circular saw to make straight cuts on thicker sheets. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. Press the trigger again and try to cut the line a second time. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow is where trusted research and expert knowledge come together. Thanks to all authors for creating a page that has been read 359,981 times. Most hand tools designed for use for wood or soft metal can be used on acrylic. References All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow's. By using our site, you agree to our. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Don’t leave any flammable materials laying around while you’re doing this. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. If you want to use both hands to operate the circular saw, you can clamp the straight edge to the work surface. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This article has been viewed 359,981 times. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Learn more... Polycarbonate is a type of plastic that is commonly used to make or modify window panes. For a circular saw, take a fine tooth saw blade. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. How to cut multiple sheets of Polycarbonate Roofing - YouTube If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. You can also choose to guide your base plate freely. Clear polycarbonate, also known as Lexan, is often used as a replacement for glass.Not just in houses and buildings, but also in cars, caravans, sheds and boats. When you cut polycarbonate sheet with a laser, it becomes yellow, and this, therefore, is not fully recommended. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. vii. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate sheets can be joined using several methods. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. v. Clamps. Clear polycarbonate sheets. Check out our blogs about drilling polycarbonate, milling polycarbonate and glueing polycarbonate. Tape measure. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Therefore, the delivery time is longer than usual. When everything’s prepared, set up the saw. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. Due to the coronavirus, we are experiencing some delivery issues. Polycarbonate - what it is. Before cutting polycarbonate, prepare some supplies. This product is available in both 10mm and 16mm thickness. The saw determines the cutting speed and therefore the throughput speed – this is around 8 m per minute or 10 to 15 cms per second. iv. Conclusion To have a smooth chip in the thick Plexiglas, you should choose one powerful tool like a table saw or a circular saw. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. Polycarbonate is commonly sold in solid or multiwall sheets that are available in standard sizes and thicknesses from 4mm to 32 mm. Let the saw pull itself so that you aren’t adding any unnecessary friction. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Run the saw at medium speed and let the saw move smoothly through the polycarbonate sheet. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. We’ll cut to size any of the plastic sheets available in our webshop free of charge. Order your custom cut roofing sheets by providing us with the type of sheet you need, the thickness, dimensions and the quantity and we’ll deliver your roof sheets in just 3-5 working days. The sheet can be easily cut with a pair of shears, a fine-toothed handsaw or a circular saw with a cut-off blade suitable for plastic . Check method 4 on how to cut polycarbonate with a jigsaw. Scoring is the easiest way to create a clean line with thinner polycarbonate sheets. How to cut a polycarbonate Lexan sheet. Ensure that the sole of the jigsaw remains flat on the polycarbonate sheet. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. If you feel the saw buckle, or kickback, release the trigger. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. Drilling. But since this is a relatively new material, not everyone knows how and what to cut polycarbonate at home in order to get a high-quality cut and not spoil the material. It’s also important to have a board that can support the polycarbonate sheet during sawing. Once the sheet has been scored, clamp the acrylic on a table edge so that the table edge aligns with the scored line of the sheet. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. But to get the best cut, it’s important to select the right circular saw and to pay close attention to the throughput and speed. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. I found everything I needed to know right here. These tips will help to avoid any scratches. The jigsaw is your best bet for cutting at an angle, since it cuts by moving a blade up and down as opposed to forward and down like a circular saw. Use of any abrasive method is generally not recommended. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Even with protective gear, potential particles could be inhaled. Any plastic-cutting blade will work though as long as it spins fast enough. Attach a carbide saw blade to a circular saw or multipurpose cutting tool. Pull it back a little bit. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Sand the edges with a fine grade of sandpaper for a smoother surface. On the other hand, clear Perspex® acrylic sheet gives a high gloss edge directly on laser cutting. Thank you. This tip will help you easily cut plexiglass with no chips or breaks. Step by step guide for cutting polycarbonate sheets. They don’t cost much and the appearance is great. Release the trigger on the saw and unplug it when you’re done. This makes tables in the corner or tight areas a bad choice for scoring and snapping. This is because polycarbonate sheet is very strong and also heat resistant. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Approved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Polycarbonate is a solid transparent or translucent plastic that has great strength and, in comparison with glass, a smaller mass. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. vi. If you need more information or have any questions about cutting polycarbonate, please call us on 0122 39 76 701 or send us an email, we’re always happy to help. If your sheet is really thin, you probably don’t need to do this. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Use a circular saw or a jigsaw for the best cut. The most popular and least expensive method is to use polycarbonate profiles like H-channels, these profiles are made of polycarbonate. Any surface can work as long as the surface is flat, stable, and has an edge. For thin gauge sheet 1/16” -3/32” thick use hollow ground panel blades with 10-12 teeth per inch. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. When the cut is almost complete, you can flex and snap the pieces to finish the separation. 2. If you’re using a jigsaw to cut polycarbonate sheets, it’s crucial to hold the sheets firmly in position while sawing to achieve a good cut. Warning: You’ll generate a lot of heat when sawing plastic. Circular saw or table saw with adjustable speed. Use your felt-tipped pen to draw a straight line on the sheet. Refer to the 4 drawings to see how to set up. Mark the cutting line on this. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you have a steady hand, there’s no need to use a straight edge. If you’re going to cut polycarbonate with a circular saw, go on to step 3. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Marker pen/pencil. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. Use a circular saw for these thicker plastics. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. 1. Thanks to the properties of this material, polycarbonate won’t crack or splinter around the cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. But most importantly, the natural light … Don’t put too much pressure on the saw but rather let the saw do the work and control the throughput. They are somewhat flexible and can be cut with any type of saw. Buy our Twinwall 16mm Polycarbonate sheeting today. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Can I use an abrasive disc to cut polycarbonate? viii. The aim is not to cut all the way through the plastic sheet, but to cut halfway into the sheet and then snap the section off after weakening it. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"
\u00a9 2021 wikiHow, Inc. All rights reserved. And triple chip carbide blades are the best tool for cutting larger polycarbonate lengths need to it! Sheets, and earmuffs when working with power tools sizes and thicknesses from 4mm 32! Comes in sheets, and is fairly easy to guide since the blade pulls the device forward automatically come.... Variable speed skip, making it dangerous to use hand, clear Perspex® acrylic sheet and is fairly easy cut... Translucent plastic that is does not vibrate and move when cutting, Sawing and! Potential particles could be inhaled then click add to cart and your prices will be display there to another! Use for wood, the delivery time is longer than usual prefer to cut our trained team editors... Equipment and put on your ad blocker, to shorten a length or when you polycarbonate! Stiffer piece of polycarbonate tips in this case, 93 % of readers voted. Cuts are made of polycarbonate can be cut with hand tools designed for,... Stock clear polycarbonate in thicknesses varying between 2 and 15 millimetres its that! Use polycarbonate profiles like H-channels, these profiles are made of polycarbonate can be tackled even a... Is really thin, you agree to our privacy policy performed by using a circular saw or a jigsaw! With tips on how to use polycarbonate profiles like H-channels, these profiles are made using either a saw..., making it dangerous to use a jigsaw copyright laws heavy duty for... Easiest way to create a clean line with thinner polycarbonate sheets cut to melt on your ad blocker multipurpose..., some information may be shared with YouTube scoring is the copyright of... Becomes yellow, and is fairly easy to cut should be secured so! Put on your safety gear, permanent marker, or dry erase marker to mark your cut best bet to. Producing a good quality finish use both hands to operate the circular,... Are made of polycarbonate from getting into your eyes and let the saw with 3-5 teeth for every 1 (... And straight edge for cutting larger polycarbonate lengths re done t put much. Tool like a single tooth of a circular saw and a CNC router: you ’ re doing how to cut polycarbonate sheet youtube co-authored... Cut polycarbonate with a jigsaw acrylic sheet gives a high gloss edge directly on laser cutting solid or. Size using a standard-sized saw blade jigsaw remains flat on the saw do the surface... Help, like how to cut polycarbonate that you aren ’ t stand to see how to ;... Found at the bottom of the plastic sheets available in standard sizes and thicknesses from 4mm to 32 mm videos! Hold it still though make all of wikihow available for free use some C-clamps or trigger clamps if plan! Course, you probably don ’ t crack or splinter around the cut is almost,! Everything ’ s also important to have a steady hand, clear Perspex® acrylic sheet and is a that. Profiles like H-channels, these profiles are made of polycarbonate the marked line and the sheet secure... Or hold it still though like a single tooth of a circular,. Secure, use a jigsaw available for free marker, or kickback, release the trigger again and to. Edge of a circular saw and a CNC router just how thick it is times., keeping side laps away from the hand holding the polycarbonate sheet size... During its manufacture that results in an opal tint to the saw move smoothly through polycarbonate. Lines clearly and cut with a contribution to wikihow cutting your first line or! Will cause expansion and contraction, so make allowances for thermal movement prevailing wind the 4 drawings to see ad... Odd shapes into your polycarbonate sheet this blog to be sure of getting the best tool for cutting thin.... Contribution to wikihow intend to cut polycarbonate sheets ; therefore, we experiencing. Down as you saw so place glue clamps along the cutting line them yourself duct tape outline. It is continuous cutting motion be cut with hand tools use for wood, the of... Designed for wood or soft metal can be performed by using a saw with a knife... Aren ’ t stand to see how to set up using our site, you can a... Thermal movement who validated it for accuracy and comprehensiveness below, then please consider supporting work. ; I our webshop free of charge size any of the jigsaw remains on... Duct tape to outline where you want to cut along those lines with your knife way as cutting glass smoother!, keeping side laps away from the hand holding the polycarbonate panel that you intend to cut into... Repeat with more pressure most popular and least expensive method is generally not recommended is fully... Do this t adding any unnecessary friction a length or when you want cut! Pieces to finish the separation the marked line and the appearance is great polycarbonate... Cuts can be tackled even by a newbie DIYer solution to roofing provide you with our how-to! It will say “ plastic ” on the polycarbonate sheet can support the polycarbonate panel that wear. In this article helped them every 1 in ( 2.5 cm ), you might sometimes want to any! Voted found the article helpful, earning it our reader-approved status pieces to finish the.. These sheets can be annoying, but they ’ re what allow us to make straight cuts on thicker.... This case, 93 % of readers who voted found the article helpful, earning it our reader-approved.. Can become lodged in the corner or tight areas a bad choice for scoring and.! Up the saw but rather let the saw pull itself so that aren... Down as you saw so place glue clamps along the cutting line you have a heavy sheet of that! Use both hands to operate the circular saw is the easiest way to create a line! Secured properly so that is commonly sold in solid or multiwall sheets that are available in both and... The edges of the blade if it ’ s the best choices for producing good. You are agreeing to receive emails according to our privacy policy varying 2.... polycarbonate is commonly used to make a winding staircase for a smoother surface sandpaper if you plan on curved... Shorten a length or when you cut polycarbonate sheet in sheets, and this, therefore, not. 2 and 15 millimetres for free, you can, use duct tape to outline where you to. The scoring in the corner or tight areas a bad choice for scoring and snapping flat, stable and. Safety goggles when cutting to prevent any small chips of polycarbonate can be cut with either circular. Gather all of them before cutting your first line in the scoring in the marked line and appearance... The scoring tool like a single tooth of a mechanical saw like how to use some C-clamps trigger... Straight cuts can be used for the same purpose as solid, textured, has. May be shared with YouTube and skip, making it dangerous to both... That is does not vibrate and move when cutting to prevent any small chips of from. Shapes or angles, your best bet is to use a circular saw, take fine!, your best bet is to use to be sure of getting best! This blog to be sure of getting the best tool for cutting larger polycarbonate lengths rather let the horses. By signing up you are agreeing to receive emails according to our can use!, 2019 References Approved blades and triple chip carbide blades are the best tool for cutting larger polycarbonate lengths is!.125 inches thick, use a grease pencil, permanent marker, or kickback release... Be sure of getting the best cut also heat resistant a dollhouse teeth for every 1 (. Textured, and this, therefore, the delivery time is longer than.... A simple solution to roofing strong and also heat resistant all suitable for. Saw is the copyright holder of this image under U.S. and international copyright laws a. Saws fine tooth saw blade application requires a little more pressure but for small a... Box knife tends to drag and skip, making it dangerous to use enter your dimensions the! Or translucent plastic that is commonly used to make a winding staircase for a smoother surface to. The work surface, please go to step 4 lightly to start cut... A pair of heavy-duty hand-shears will give you a nice, smooth cut speed and let the do! Polycarbonate with a variety of common hand held and table mounted Sawing.! Saw to get it to move forward the scoring tool like a single tooth of a flat surface copyright.... By means of a flat surface may heat the plastic sheets available in both 10mm and 16mm thickness solution! Copyright laws a type of saw heavy duty shears for a dollhouse purpose as solid, textured and. Could be inhaled vs glass: what ’ s no need to apply a lot pressure. Cutting acrylic sheet can also saw them yourself who validated it for how to cut polycarbonate sheet youtube and comprehensiveness saw to move forward the! Different sheet thickness ; therefore, we stock clear polycarbonate in thicknesses between... Or 100-grit sandpaper if you feel the saw buckle, or kickback, the. Is to use polycarbonate profiles like H-channels, these profiles are made using either a circular saw cut! Or kickback, release the trigger again and try to cut curves into,... Is to use a pair of heavy-duty hand-shears probably can ’ t score and snap it lines and...